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Advantages of the Automatic Jig Machine: Energy-Saving and Efficient Mineral Separation

The automatic jig machine is an energy-saving and efficient gravity separation device featuring intelligent control, stable operation, and high recovery rate — ideal for gold, tin, manganese, and iron ore processing.

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In the field of mineral processing, the jig machine has long been a key piece of gravity separation equipment. With the rise of automation and intelligent manufacturing, the traditional jig is evolving into the automatic jig machine — a new-generation separator that combines energy efficiency, high recovery rate, and smart control for modern mining operations.

Energy Saving and High Efficiency

The automatic jig machine adopts an advanced hydraulic pulsation system and precise fluid control, achieving stable jigging motion and higher recovery rates.

Lower Power Consumption – The intelligent control system automatically adjusts pulsation frequency and water flow based on ore characteristics, saving up to 20–30% energy compared with traditional jigs.

Higher Processing Efficiency – Automated regulation ensures optimal separation for different particle sizes and densities, significantly improving throughput and grade.

Intelligent Control for Precise Operation

Unlike conventional machines that rely on manual adjustments, the automatic jig machine is equipped with a PLC intelligent control system for full-process monitoring and optimization.

Real-time monitoring of pulsation, water flow, and feeding speed;

Automatic detection of bed layer conditions for stable and accurate operation;

Reduced human error and consistent product quality.

Optimized Design for Easy Maintenance and Reliable Performance

The new-generation automatic jig machine features a modular, low-noise, and low-vibration design.

Wear-resistant materials extend service life;

Quick-disassembly structure makes screen replacement and part maintenance simple;

Continuous and stable running reduces downtime and boosts overall plant efficiency.

Wide Applications Across Mineral Types

Automatic jig machines are widely used for gravity separation of gold, tin, tungsten, manganese, and iron ores, and are especially suitable for coarse and medium particle processing.
They can work independently or integrate smoothly with crushing, grinding, and screening systems to achieve efficient mineral recovery.

Conclusion

As the mining industry moves toward green, smart, and energy-efficient production, the automatic jig machine stands out as a representative of new-generation mineral processing technology.
Its low energy consumption, intelligent operation, and high recovery performance make it the ideal choice for modern mining enterprises seeking sustainable and efficient production.

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Henan Kaiyun Intelligent Equipment Co., Ltd. is a leading intelligent equipment manufacturer that integrates R&D, production, and sales. With eight major series and over 30 patented technologies, KAIYUN’s products are essential in sand and gravel aggregate production, mining, and construction waste recycling. The company offers crushers, sand making machines, mobile crushing stations, and grinding mills, with flexible configurations to meet diverse customer needs and optimized crushing and screening solutions.

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