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High-Efficiency Magnetic Separation Solutions for Mineral Processing

In the mineral processing industry, magnetic separators are among the most critical beneficiation equipment in processes involving iron ore, manganese ore, iron sand, and magnetic metal recovery. Based on differences in tank structure and feeding methods, magnetic separators are generally classified into three main series: CTB, CTN, and CTL. Understanding the working principles of these three types of equipment can help engineers select a more efficient and suitable magnetic separation solution.

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Magnetic Separator Series – CTB / CTN / CTL

Enhance recovery rate, reduce tailing losses, and achieve higher-grade concentrates with our full range of magnetic separators.

The CTB (counter-flow), CTN (concurrent/half-counter), and CTL (dry type) series are engineered to handle all types of magnetic minerals—from coarse iron ore to fine magnetite slurry and dry materials without water.

Product Line Overview

🚩 CTB Series Magnetic Separator (Counter-flow Type)

Ideal for coarse magnetic separation and scavenging stages

Counter-flow tank design for longer slurry retention

Multi-pole magnetic system with stable magnetic field

Strong adaptability to coarse grains and high-density slurry

Perfect for iron ore roughing, river sand iron recovery, and low-grade ore pre-concentration

👉 Key Benefits: High Recovery Rate · Stable Operation · Wide Applicability

🚩 CTN Series Magnetic Separator (Concurrent / Semi-Counter Type)

Optimized for fine particle concentration with higher-grade results

Deep magnetic zone for stronger magnetic capture

Large processing capacity and high efficiency

Best performance on fine-grain magnetite and tailing recovery

👉 Key Benefits: Higher Concentrate Grade · High Throughput · Best for Fine Minerals

🚩 CTL Series Dry Magnetic Separator (Dry Type)

No water required – efficient dry separation for coarse and dry materials

Designed for water-scarce regions

Strong magnetic field drum for coarse dry ore (10–350 mm)

Widely used in dry iron ore pre-selection and industrial material de-ironing

👉 Key Benefits: No Water Needed · Low Maintenance · Energy-Saving & Eco-Friendly

Why Choose Our Magnetic Separators?

✓ Higher magnetic intensity – improving recovery rate by 3–15%

Advanced magnetic circuit design ensures strong absorption of magnetic minerals.

✓ Fully customizable to match your ore conditions

Processing capacity, drum size, tank structure, and magnetic strength can all be tailored.

✓ Longer service life with wear-resistant components

High-grade drum skin, rubber lining, and wear plates ensure long-term durability.

✓ Energy-efficient with lower operating costs

Optimized mechanical structure reduces power consumption by 10–20%.

✓ Higher concentrate grade & reduced tailing loss

Ensures cleaner separation and improved economic output.

Wide Applications

Iron ore beneficiation

Manganese ore and chromite pre-selection

Steel slag recovery (metal recycling)

River sand magnetic iron recovery

Building materials de-ironing

Coal preparation and power plant metal recovery

Turn-Key Service

We offer full project support including:

Mineral processing flowchart design

Factory layout planning

Installation & commissioning

On-site training

Spare parts supply & long-term service

Get a complete magnetic separation solution from a single provider.

Get a Quote & Free Technical Consultation

Share your ore information:
✔ Material type
✔ Particle size distribution
✔ Magnetic strength
✔ Capacity requirement
✔ Desired concentrate grade

Our engineers will provide a customized proposal + quotation within 24 hours.

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Henan Kaiyun Intelligent Equipment Co., Ltd. is a leading intelligent equipment manufacturer that integrates R&D, production, and sales. With eight major series and over 30 patented technologies, KAIYUN’s products are essential in sand and gravel aggregate production, mining, and construction waste recycling. The company offers crushers, sand making machines, mobile crushing stations, and grinding mills, with flexible configurations to meet diverse customer needs and optimized crushing and screening solutions.

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  • +8613253533987
  • kaiyunmining@gmail.com
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