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Tailings Treatment and Comprehensive Utilization in Mineral Processing Plants

The world's major mineral producing countries is facing a severe environmental issue—massive tailings accumulation. Tailings are the waste materials left after valuable minerals are extracted from ores. Long-term storage of tailings not only occupies large areas of land but also leads to resource wastage, environmental pollution, and safety risks. However, tailings are not entirely worthless; they still contain valuable components that can be recovered. Proper treatment and comprehensive utilization of tailings are essential.

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The world’s major mineral producing countries is facing a severe environmental issue—massive tailings accumulation. Tailings are the waste materials left after valuable minerals are extracted from ores. Long-term storage of tailings not only occupies large areas of land but also leads to resource wastage, environmental pollution, and safety risks. However, tailings are not entirely worthless; they still contain valuable components that can be recovered. Proper treatment and comprehensive utilization of tailings are essential.

Problems Caused by Tailings Storage

1.Land Occupation

Due to the high demand for mineral resources in China, tailings are continuously produced and accumulated, taking up vast areas of land and affecting ecological balance and urban development.

2.Resource Wastage

As mineral processing technology is still developing, many valuable minerals remain in tailings. If not recycled, this will result in significant resource waste.

3.Environmental Pollution

Chemical agents used in the beneficiation process often remain in tailings, which may contain toxic heavy metals and other harmful substances. Additionally, dried tailings generate dust pollution, negatively impacting the surrounding environment.

4.Safety Hazards

Tailings are typically stored in tailings dams or ponds. In the event of a dam failure, it could lead to casualties and severe environmental contamination.

Tailings Treatment and Utilization Methods

1.Reprocessing to Recover Valuable Minerals

Advanced beneficiation technologies can be used to reprocess tailings, extracting remaining valuable minerals and reducing waste.

2.Using Tailings as Construction Materials

Tailings can be processed into manufactured sand and aggregates for concrete production, increasing their utilization value.

3.Backfilling Mined-Out Areas

Coarse tailings can be used to fill underground voids in mining areas, enhancing mine stability and reducing tailings accumulation.

4.Infrastructure Applications

Tailings can be used as road base materials and for land reclamation, reducing the need for natural resources in infrastructure projects.

5.Optimizing Tailings Dam Storage

Advanced dry stacking technology can improve tailings dam safety and minimize environmental risks.

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Henan Kaiyun Intelligent Equipment Co., Ltd. is a leading intelligent equipment manufacturer that integrates R&D, production, and sales. With eight major series and over 30 patented technologies, KAIYUN’s products are essential in sand and gravel aggregate production, mining, and construction waste recycling. The company offers crushers, sand making machines, mobile crushing stations, and grinding mills, with flexible configurations to meet diverse customer needs and optimized crushing and screening solutions.

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